5-Axis CNC Machining Center

5-Axis CNC Machining Center

This advanced 5-Axis Machining Center is a heavy-duty industrial solution specifically designed for complex 3D woodworking and high-end furniture manufacturing. Built with a robust twin-station gantry structure and a welded steel bed, it delivers exceptional stability and vibration resistance during high-speed operations.

Key Highlights:

  • Premium Control System: Powered by the industry-leading Italy OSAI control system, ensuring seamless and real-time 5-axis linkage for the most intricate designs.
  • High-Performance Drive: Equipped with Japan Yaskawa large-inertia servo motors and four versatile 9.6kW electro-spindles, offering top-tier speed and cutting precision.
  • Durable Precision: Utilizes world-class transmission components, including German WMH gear racks and Taiwanese high-precision ball screws and linear guides.
  • Versatile Applications: The ideal choice for efficiently producing solid wood furniture, curved chair backs, 3D architectural components, and complex stair handrails.
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Description

1. Product Specifications

Item Description Specification
Travel X-axis Max Travel 2500mm
Y-axis Max Travel 1220mm
Z-axis Max Travel 400mm
Gantry Clearance Max Width 2500mm
Max Height 800mm
Rotation Angles A-axis Swing Angle -120° ~ 120° (Continuous rotation)
C-axis Rotation Range -400° ~ 400°
Moving Speeds X, Y-axis 0 ~ 60000mm/min
Z-axis 0 ~ 30000mm/min
A, C-axis 170, 270°/sec
Feed Rates X, Y, Z-axis Feed Speed 0 ~ 30000mm/min
X, Y, Z-axis Feed Acceleration 3m/S2
Spindle & Power Max Rotation Speed 24000rpm
Max Output Power 12kW
Machine Details Workbench Load Bearing 50kg/m2
CNC System OSAI
Main Machine Dimensions Approx. 3636 x 2873 x 3200mm
Machine Weight 5 Tons (excluding fixtures)

2. Core Configuration & Components List

  • Control System: Italy OSAI Control System (1 unit)
  • Servo Motors (Japan Yaskawa): *
    • X-axis: Large inertia servo motor (1 unit)
    • Y-axis: Large inertia servo motor (2 units)
    • Z-axis: Large inertia servo motor with brake (1 unit)
  • Spindles: 4-spindle combination, 4 x 9.6KW electro-spindles
  • Transmission & Guides:
    • X-axis: Germany WMH precision gear rack (Grinding Level 6, M3)
    • Y-axis: Germany WMH precision gear rack (Grinding Level 6, M2)
    • Z-axis: Taiwan PMI-32 precision ball screw (C4 Level)
    • X/Y/Z-axis Rails: Taiwan HIWIN slide rail 35 high assembly (C4 Level)
  • Inverter: Taiwan Delta 15KW vector frequency inverter
  • Drag Chain: Germany IGUS engineering drag chain
  • Other Standard Hardware:
    • Aluminum alloy vacuum suction strips (4 units)
    • Central gas storage system, central lubrication device, and cooling system (1 unit each)
    • Tool Holders/Clips: HSK63 / ER40 configurations
    • Pneumatic clamps (12 units) & Vacuum suction cups (12 units)

3. Machine Structure & Design Features

  • Gantry & Bed: Features a fixed gantry made of welded, thickened steel plates with stress-relieving annealing. It utilizes a twin-bed design constructed from square steel and thick plates, ensuring structural rigidity and consistency.
  • Axis Movement: Uses dual high-precision ball linear guide rails. The bed slide blocks are arranged in four rows to increase the bearing surface and precision.
  • Drive System: Driven by Japan Yaskawa large inertia AC servo motors with top-tier absolute bus control for precise positioning.

4. Control System (Italy OSAI)

  • Software Base: Industrial PC-based control system utilizing a Windows XP OS extension designed for real-time machining.
  • Hardware Interface: Equipped with a 17″ color monitor, industrial control keyboard, handwheel, network card, and USB interface.
  • Features: Includes real-time axis linkage control, I/O signal management, and integrated data statistics for tracking machine events.

5. Electrical & Safety Systems

  • Power Supply: Designed for a 380V-50Hz direct connection. The electrical cabinet meets CCC standards and uses a stable 24V DC supply for electronic devices.
  • Dust & Heat Resistance: The electrical cabinet is completely sealed to prevent dust interference and allows electronic components to operate normally even at temperatures exceeding 40°C (104°F).
  • Safety Mechanisms: Includes software limits for X-axis movement, a safety cover surrounding the machining head, and an emergency stop button on the NC controller.
  • Emergency Recovery: Features a resume function that saves time and prevents material waste by allowing the machine to continue from the exact point of an emergency stop.

6. Environmental Requirements for Operation

  • Power: 380V-50Hz.
  • Pneumatic Requirements: Air consumption of approx. 100-200 kg/min. Requires strict sealing, an air storage tank of 0.5M3 or larger, cold drying treatment, and an 8KG air source.
  • Operating Environment:
    1. Temperature between 0~35°C; avoid direct sunlight and ensure good lighting.
    2. Recommended to install in a relatively sealed, air-conditioned factory to reduce thermal deformation and improve machining precision.
    3. Relative humidity should be less than 75% to prevent condensation. Keep away from liquid splashing.
    4. Must be kept away from excessive dust and corrosive gases.

7. Common Applications

This machining center is suited for complex woodworking and furniture manufacturing. Application examples include:

  • Fishbone chairs and curved back chairs
  • Nordic-style dining tables and backrests
  • Solid wood furniture and 3D components
  • Curved stair handrails

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